Questions about Thermoset Composites?

Dielectric & Flame Resistant Bulk Molding Compound

These BMC materials are designed to address electrical applications requiring a composite material that possesses a UL Yellow card and flammability performance. These products are available in a variety of reinforcement loading and range in flammability performance from UL94 HB to V-0 & 5VA. These materials can be found in IDI’s Underwriters Laboratory file E53587.

Please note: all of our materials are custom developed to meet your specific requirements, if you don't see a product performance metric that meets your needs, call us to discuss your specific project requirements at 317.773.1766 or email us at sales-usa@idicomposites.com.

Dielectric & Flame Resistant Bulk Molding Compound

40 Series – Dielectric & Flame Resistant
Bulk Molding Compound (BMC)

Properties

48-50

46-12

46-16

44-10

46-3

Imperial

SI

Imperial

SI

Imperial

SI

Imperial

SI

Imperial

SI

Impact Strength-Izod Notched
Test Method: ASTM D-256

4.0 ft.lb./in.

214 J/m

8.0 ft.lb./in.

427 J/m

14.0 ft.lb./in.

747 J/m

4.0 ft.lb./in.

213.5 J/m

1.5 ft.lb./in.

80 J/m

Flexural Strength
Test Method: ASTM D-790

14,000 psi

97 MPa

18,000 psi

124 MPa

18,000 psi

124 MPa

15,000 psi

103 MPa

8,000 psi

55 MPa

Flexural Modulus
Test Method: ASTM D-790

1,800 ksi

12 GPa

2,000 ksi

14 GPa

1,800 ksi

12 GPa

1,800 ksi

12 GPa

--

Tensile Strength
Test Method: ASTM D-638

5,000 psi

35 MPa

7,000 psi

48 MPa

8,000 psi

55 MPa

6,000 psi

41 MPa

3,000 psi

21 MPa

Tensile Modulus
Test Method: ASTM D-638

2,000 ksi

14 GPa

2,000 ksi

14 GPa

1,800 ksi

12 GPa

2,000 ksi

14 GPa

--

Compressive Strength
Test Method: ASTM D-695

24,000 psi

166 MPa

23,000 psi

159 MPa

26,000 psi

179 MPa

21,000 psi

145 MPa

13,000 psi

90 MPa

Water Absorption (24 Hrs @ 23C)
Test Method: ASTM D-570

0.1 to 0.3%

0.1 to 0.3%

0.1 to 0.3%

0.1 to 0.3%

0.1 to 0.3%

Heat Distortion Temp @ 264 psi
Test Method: ASTM D-648

--

--

--

--

>400° F

>204° C

Specific Gravity
Test Method: ASTM D-792

1.8 to 2.0

1.7 to 1.9

1.7 to 2.0

1.8 to 2.0

1.7 to 1.9

Shrinkage
Test Method: ASTM D-955

0.1 to 0.3%

0.1 to 0.3%

0.1 to 0.3%

0.1 to 0.3%

0.0 to 0.2%

Barcol Hardness
Test Method: ASTM D-2583

30 to 50

30 to 50

30 to 60

30 to 50

20 to 50

Bulk Factor App.
Test Method: ASTM D-1895

1

2

2.5

1

1

Dielectric Strength
Test Method: ASTM D-149

305 kV/in

12 kV/mm

290 kV/in

11 kV/mm

290 kV/in

11 kV/mm

305 kV/in

12 kV/mm

300 kV/in

12 kV/mm

Arc Resistance
Test Method: ASTM D-495

180+ Seconds

180+ Seconds

180+ Seconds

180+ Seconds

>180 Seconds

Heat Deflection Temp. @ 264 PSI
Test Method: ASTM D-648

>500°F

>260°C

>500°F

>260°C

>500°F

>260°C

>500°F

>260°C

--

Flame Resistance @ 1.5mm
Test Method: UL94

V-0

V-0

V-0

--

--

Flame Resistance @ 1.9mm
Test Method: UL94

--

--

--

V-0/5VA

--

Flame Resistance @ 3.0mm
Test Method: UL94

V-0

--

--

--

--

Flame Resistance @ 1/16"
Test Method: UL94

--

--

--

--

V-0

Flame Resistance @ 1/8"
Test Method: UL945

--

--

--

--

V-0

Flame Resistance @ 1/4"
Test Method: UL94

--

--

--

--

V-0

Click to download a pdf of the 40 Series Data Sheet

The information on this sheet is a guide. The stated values reflect an average of several tests conducted on CI's goods. These values were obtained under ideal conditions and may not be replicated in any particular test, part, or application. Because the values achieved in actual parts depend considerably on part design, molding conditions, and testing methods, no guarantee is made or implied regarding values to be obtained in any specific test, part, or application. CI makes no warranty or representation as to the suitability of any of its goods for use in any application. CI relies on customer to conduct its own tests and judge for itself the suitability of CI's goods.